The company uses the biogas to provide 100 percent of the power for its manufacturing facility. Carbon ash is a rich natural fertilizer containing nitrogen, potash and orthophosphate that can be used to replenish the soil used to grow the feedstock. This organic fertilizer is renewable and sustainable and produced from 100 percent biomass. One bushel of bean yields 20 pounds of organic fertilizer, certified at 7-3-7.
According to the company, the manufacturing process is a modified pyrolytic process with hydrolysis. Natural feedstocks and a proprietary catalyst are heated in a reactor to a relatively high temperature. The heating is performed below normal atmospheric temperature for a time sufficient to vaporize all oils and water from the feedstock, and also to allow the resultant chemical/mass transfer reactions to occur.
The remaining solid is substantially dry carbon ash. The vapor extracted during the process is used to form two biofuels via condensation, while also recovering lighter gases that are non-condensable at atmospheric pressure.
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